Ready for the energy transition! DENSO and UKRTRUBOIZOL provide reliable protection for hydrogen pipelines

DENSO and UKRTRUBOIZOL actively support the transition to hydrogen energy by providing reliable protection for hydrogen pipelines. DENSO has conducted intensive testing of its anti-corrosion products in laboratories, confirming their ability to operate in the hydrogen atmosphere.

The test results showed stable material performance, making them suitable for use in new hydrogen systems. Hydrogen (H2) is a key element in reducing greenhouse gas emissions, as H2 enables the energy industry in many European countries to switch to low-carbon (CO2) technologies or become climate neutral. H2 is produced by electrolysis, i.e. the splitting of water into its constituent parts oxygen and hydrogen. If the energy required for this process is covered by renewable energy sources such as wind, water or solar, it is called green hydrogen, which is CO2-neutral.

The use of the high energy density element is beneficial due to another important fact: the infrastructure for transporting hydrogen is largely already in place. Most of the gas pipelines in the German gas network are already H2-ready, storage facilities can be converted, and only individual systems and components need to be adapted. Thus, there are few obstacles to the transition to hydrogen.

DENSO’s readiness:
With the H2-ready label, we confirm the water resistance of our corrosion protection products. We are ready for the energy transition! To ensure this, intensive tests were carried out in the DENSO laboratory. In particular, DENSOLEN® polyethylene and butyl belts and belt systems, SEALID® All-in-1, DENSO® petrolatum belts, DEKOTEC® and VivaxCoat® cuffs were tested.

Establishment and examination procedure:

Зразки продуктів розділені порівну між двома ексікаторами:
1. Reference exciter (Ref): Storage of samples in an airy atmosphere.
2. H2 exciter: storage of samples in hydrogen gas.
Procedure: evacuation using a water jet pump, followed by filling with hydrogen gas to normal pressure using a gas cylinder and 3-way valve. Performed several times to ensure complete exchange of atmosphere.
Samples were stored in both excavators for several days, with the change of atmosphere in the H2 excavator repeated daily.
Finally, the samples were removed from the excavators and various application tests were performed in accordance with the leading international standards ISO 21809-3 and EN 12068.

Однозначний результат:
DENSO’s corrosion protection products demonstrate consistent properties in an air atmosphere (Ref) and after exposure to a hydrogen (H2) atmosphere. In particular, the tests conducted in accordance with ISO 21809-3 and EN 12068 for the key product properties of tensile strength, elongation at break and peel resistance remain unchanged. This means that our products can be used without hesitation as passive corrosion protection for hydrogen transportation pipes.

For over 100 years, the DENSO Group (Germany) has stood for high-level production processes and outstanding quality in the field of corrosion protection. Over this time, it has become one of the leading providers of corrosion prevention solutions for pipelines. Research, development and production are carried out exclusively in Germany. Own branches in six European countries and experienced sales partners in more than 100 countries distribute the products.
The results in detail (hereinafter: results with DENSOLEN®-AS40 Plus):

For almost 100 years, this group has been a symbol of high level production processes and unsurpassed product quality. Research, development and production take place exclusively in Germany. Own branches in six European countries.

The group’s principal business consists of the production of true co-extruded 3-ply polyethylene/butylene tapes, shrink sleeves, cuffs, polyurethane coatings and bitumen profiles.

The results of the layer-by-layer peel test:

In Ukraine, the interests of DENSO GmbH are officially represented by UKRTRUBOIZOL LLC.

Ukrtruboizol is Ukraine’s largest producer of longitudinal SAW steel pipes with external anticorrosion and internal anticorrosion or smooth coatings. DENSO Group’s products expand the possibilities of supplying comprehensive high-quality solutions for product pipelines – from steel pipes and anti-corrosion coatings to heat shrink sleeves and tapes.

About the company UKRTRUBOIZOL

Consolidated pipe center

Production of steel pipes, PE pipes and pre-insulated PTFE pipes. Anti-corrosion insulation.

IX Kyiv Oil and Gas Conference Newfolk NCC
October 14-15, 2025

Kyiv

UKRTRUBOIZOL is a reliable partner of the oil and gas conference.